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Mark in Indiana

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Mark is relatively new to Dryer Master. He has had his DM510 for two years now. He uses it to dry about 500,000 bushels of corn and wheat in his Delux dryer.

Why did you buy a Dryer Master in the first place.

It was recommended by my dealer.

Have you found a financial difference in your drying performance using Dryer Master? In what way?

The Dryer Master is a management tool. It saves money by not over drying or under drying the grain. This saves in minimizing grain shrink and moisture dock and it gives gas savings.

Is there anything you would like to see changed in the Dryer Master (new ferosene3aatures?)

I’d like to see “suggested rates” in manual mode to show on DM Mobile. (DM Comment: Excellent idea. This is something we will be adding.)

Do you use DM-Mobile? If so how do you use it (phone/PC/home/at night?), how often do you use it?

DM Mobile is my favorite feature. I use it all day while in the combine and it is on when I go to bed, so I can wake during the night and check the dryer in bed. It is great peace of mind!

Joe in Ohio

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Joe has had a Dryer Master for 20 years. He started with a DM500 and recently updated to a DM510 model. His site dries about 500,000 bushels a year of corn and wheat and sometimes soybeans with their Zimmerman dryer. The first photo is of the outlet sensor installation.

Why did you buy a Dryer Master in the first place?
The Dryer Master allowed us to have an inlet sensor which helps with anticipating the speed of the dryer whether in automatic or manual. Before we were chasing and guessing but after it was installed it allowed us to be a lot more consistent in our drying.

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How often do you typically calibrate your outlet moisture sensor? And what is your calibration procedure?

Depending on time, help and operator we usually calibrate it every hour to once or twice a day. The calibration process is so easy we have incorporated it into our dryer checks.

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Do you use DM-Mobile? If so how do you use it (phone/PC/home/at night?), how often do you use it?

We do use the DM-Mobile, mostly though a PC but occasionally with a smartphone. Anytime we leave the dryer to go to another part of the plant it allows us to monitor the dryer. We found that the biggest help is it allows you to take your experienced guys and use them where they are needed but they can also work through and teach less experienced personnel and  while still keeping an eye on the dryer.

Any other advice or comments you would like to pass on to someone ?
The Dryer Master team does a great job providing service and technical support to their customers. It is reassuring knowing that during the middle of harvest you can call and troubleshoot a problem with a person who knows the product and cares.

Jared in Illinois

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image2-1Jared is a new Dryer Master user who added a Dryer Master to his Grain Handler dryer in 2016. He uses it to dry about 250,000 bushels of corn a year.

Did anything surprise you about how your Dryer Master worked when you first used it?

I was very pleased with the simplicity and how user friendly the DM510 was to learn and operate.

image3Do you use DM-Mobile? If so how do you use it (phone/PC/home/at night?), how often do you use it?

Since I’m in the field and not at our dryer, I use DM Mobile all day every day to continually monitor the dryer.  I also check DM-Mobile just before I go to bed and get text alerts if something goes wrong.   This feature is near real time with only a few seconds of latency.  It gives me peace of mind knowing the dryer is working properly when I’m away from our bin site.

image1-4Any other advice or comments you would like to pass on to someone?  

Don’t let the price of the DM 510 scare you away.  It’s definitely worth the investment because over or under dried grain can be very costly.  Also, Dryer Master’s customer support has exceeded my expectations!  They have been great to work with.

Trevor in North Dakota

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Trevor dries less than 250,000 bushels annually of corn and wheat with his Grain Handler dryer. He has had his  Dryer Master DM510 for three seasons now.

What had you heard about Dryer Master before you purchased one?
Advanced Grain Handling suggested a Dryer Master because that is what they had and really liked it. We wanted something that was smart phone capable and we are glad we got the Dryer Master.

Why did you buy a Dryer Master in the first place?
To be more productive… We couldn’t run 24 hours a day before the Dryer Master because we didn’t want to under dry or over dry.. with the Dryer Master we can run 24 hours a day which is huge to getting our crop off before the weather changes in North Dakota… Every day is crucial and we have to be able to get the crop off and dry it down!

How does the Dryer Master change the way that you dry, or alter your drying operations from
an operational perspective?
We decreased paying a guy to baby sit the dryer all day. With Dryer Master we can look at our phones when we are not by it. Semi drivers and always monitoring it when dumping their trucks. We dialed in our set point for our dryer and it comes out consistent throughout our desired moisture for storage.

Did anything surprise you about how your Dryer Master worked when you first used it?
It took awhile to get used to it and a lot of phone calls just to get everything set but now we are familiar with everything.

Have you found a financial difference in your drying performance using Dryer Master? In what
way?
Any kind of product that can give you a return on your investment is crucial in this business. This monitoring system pays for itself yearly in our eyes with the elevators being so aggressive on drying and shrink charges.

Brian in Pennsylvania

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brian-pa-1Brian dries  about 250,000 bushels of corn and soybeans with his Grain Handler 1610 dryer. He has now had a Dryer Master DM510 for 3 seasons. In the photo of the DM510 panel, on the right there is a small black device. This is part of the remote wireless I/O setup option. This option simplifies installations where the DM510 panel is located at a far distance from the dryer, or where a conduit run would be difficult.

Why did you buy a Dryer Master in the first place?

It was recommended by the Dealer and Rep from Grain Handler

Did anything surprise you about how your Dryer Master worked when you first used it? 

I was surprised how it could compensate for different input moisture after it had run long enough to build the data it needed. Compensates better for large input changes than any other controller I have used.

How often dbrian-pa-2o you typically calibrate your outlet moisture sensor? And what is your calibration procedure?  (Note: The photo is of the outlet sensor installation. Brian diverts a portion of the outlet flow to a pipe where the sensor is mounted. The product flow past the sensor is kept constant by the auger that returns the product to the main stream. )

Check / Calibrate several times daily especially if we changed varieties of corn. Also check before overnight. I recalibrate if its more than a couple tenths off. I push the calibrate button mounted near sensor and take a sample over about 20 to 30 seconds. Gives me enough grain to run two tests on my moisture tester. If both tests are close to the same, I average and recalibrate. If the tests are not close, I start over.

Ryan in Ontario

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Dorssers dryerRyan has been a Dryer Master user since 1999. The first Dryer Master installed was a DM500 model and it went in at their then only drying location. In 2009, with the construction of a new facility at a new location, two Dryer Master DM510s were added for their Dorssers dryer. (For those unfamiliar with the Dorssers dryer it is an Ontario made dryer that you can see at quite a few locations around Southern Ontario.) In Ryan’s case each Dryer Master controls 1/2 of the dryer and so you can have the two sides running at different speeds. Combined, Ryan dries around 750,000 bushels of corn a year.

Why did you buy a Dryer Master in the first place?

The ease of controlling the dryer and improving the output consistency for storage. We also liked the idea that you could run it in an automatic mode which allowed us to focus time on other areas of the business during harvest.

file-2016-09-29-10-18-28-amHow does the Dryer Master change the way that you dry, or alter your drying operations from an operational perspective?

When operating the Dryer Master, patience is key. You have to have trust in the system to follow the targets that you set out to achieve. It allows you to focus on other areas of operations during the peak time and yet have faith that the targets will be met.

Did anything surprise you about how your Dryer Master worked when you first used it?

It takes a bit of time to have faith that the targets will be met. At the conclusion of the year, it is surprising how close the targets are met when the final report is generated. This goes to show that corrections are made throughout the drying season and in the end you achieve what you had set as a goal going into harvest.

file-2016-09-29-10-18-14-amWhat drying tips (if any) would you like to pass on to other dryer owners about how to get the most out of their dryer and/or their Dryer Master?

Patience is key, give the DM time to learn the characteristics of the grain and it will meet your requirements. Keep an eye on all the moisture pods for blockage as this can give false readings.

How often do you typically calibrate your outlet moisture sensor?

We calibrate quiet often and likely too much.Every half hour if we have issues. On average we likely calibrate every 1.5 hours. When things are busy every 2-4 hours. It is nice to be able to go to the screen and know that the physical product is accurate to what the reading is giving you.

Pete in Michigan

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Pete is a long time Dryer Master user. He bought his first two Dryer Master systems (DM150 models) way back 1996, one for an older Delux dryer and one for a Redex. He currently has two DM510 models, one on a 2014 model Delux DPX16GT dryer and the other on an older Meyer 2000 bu./hr. dryer. He uses them for drying over 2 million bushels a year of corn, soybeans and soft red wheat.

Why did you buy a Dryer Master in the first place?

I was unhappy with our drying results. We would over dry and also under dry. Also we had acquired another location where the drying was even more erratic due to varying corn moistures and an inability to control the dryer.

Did anything surprise you about how your Dryer Master worked when you first used it?KIMG0181.jpeg

Yes it would adjust the speed when we did not think it should but it was correct and the dry corn coming out of the dryer was much more stable.

Have you found a financial difference in your drying performance using Dryer Master? In what way?

Yes we can ship corn right at the target level of moisture that we want to. The over drying of corn costs much more than most people realize. Also we dry wheat to ship to flour mills that have strict moisture requirements.

What drying tips (if any) would you like to pass on to other dryer owners about how to get the most out of their dryer and/or their Dryer Master?

I would stage corn in a wet bin and run air for two days then dry it. This means more wet storage and then drying 24 hours a day when you start to dry. The longer we run the dryer the better job we do.

Any other KIMG0168.jpegadvice or comments you would like to pass on?

p22.jpgWe have tried three different dryer controllers that were dryer manufacturer based and the Dryer Master simply works better in my opinion. The experience that they have with other industries and other products gives them much more knowledge than just about grain drying.