Grain Handler dryer

Lowell in Minnesota

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36_Lowell has had his Dryer Master DM510 for three years. He uses it on his 4024 Grain Handler dryer, drying about 1 million bushels of corn per year.

How much training was required to operate the Dryer Master? 

A couple hours.

How does the Dryer Master change the way you dry? 

I can go do other work and not worry about the dryer adjustments.

35_Did anything surprise you about the Dryer Master? 

The simplicity.

Compared to manual sampling how much difference does having real time moisture information make? Why?

Big difference. We have a large wet bin and if we get a wetter variety in there the real time knows when to adjust.

How often do you calibrate your sensors? What is your calibration procedure?

Daily just to confirm. We test incoming and outgoing grain and do the calibration on the DM.

Do you use DM Mobile? If so, when/how do you use it? 

Yes we love to be able to see the dryer info remotely. We do make some adjustments from the mobile device.

Have you contacted the Dryer Master Support Centre? What was your experience? 

Great service.

Kenton in Illinois

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IMG_20171216_140641218_HDRKenton has had his Dryer Master DM510 for four years. He uses it on his Grain Handler dryer to dry about 250,000 bushels of corn a year.

What convinced you to buy a Dryer Master in the first place? 

What I first liked about the Dryer Master was that it has an input sensor as well as an output sensor so it can anticipate  changes.

How often do you calibrate your sensors?

I calibrate the input sensor twice a year and the output sensor about every 3 hours of drying time or when there is a bigger change  of input moisture or a hybrid change.  It seems like different hybrids do test differently.

Do you use DM Mobile? If so, when/how do you use it?

I used DM Mobile for the first full season this year and it gave me the confidence to be away from the dryer and do other things and still know what is going on.  It also alerted me to a problem that had arisen one evening after I had gone home.
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Have you contacted the Dryer Master Support Centre? What was your experience?

Everyone at the support center has always been extremely helpful with any situation that I have had come up.

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Jared in Illinois

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image2-1Jared is a new Dryer Master user who added a Dryer Master to his Grain Handler dryer in 2016. He uses it to dry about 250,000 bushels of corn a year.

Did anything surprise you about how your Dryer Master worked when you first used it?

I was very pleased with the simplicity and how user friendly the DM510 was to learn and operate.

image3Do you use DM-Mobile? If so how do you use it (phone/PC/home/at night?), how often do you use it?

Since I’m in the field and not at our dryer, I use DM Mobile all day every day to continually monitor the dryer.  I also check DM-Mobile just before I go to bed and get text alerts if something goes wrong.   This feature is near real time with only a few seconds of latency.  It gives me peace of mind knowing the dryer is working properly when I’m away from our bin site.

image1-4Any other advice or comments you would like to pass on to someone?  

Don’t let the price of the DM 510 scare you away.  It’s definitely worth the investment because over or under dried grain can be very costly.  Also, Dryer Master’s customer support has exceeded my expectations!  They have been great to work with.

Chris in Illinois

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Chris has a Grain Handler 2416 dryer that he uses to dry about 500,000 bushels of White and Yellow Food Grade Corn. He has had his DM510 for 2 years now. His DM510 is conveniently located right next to where he does his manual moisture tests.

Why did you buy a Dryer Master in the first place?

We bought the DM510 to automate and remotely control our Grain Handler 2416.

How often do you typically calibrate your outlet moisture sensor? And what is your calibration procedure?

dryerpicDuring harvest we sample and calibrate every 1 to 1.5 hours.  We press the sample button, run it through our Perten tester three times, average the results, and enter the moisture into the DM510.

Do you use DM-Mobile? If so how do you use it (phone/PC/home/at night?), how often do you use it?

Yes, I monitor the dryer via an IPad while in the combine during the day and use my IPhone at home after work.  It is used all the time the dryer is running.

Trevor in North Dakota

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Trevor dries less than 250,000 bushels annually of corn and wheat with his Grain Handler dryer. He has had his  Dryer Master DM510 for three seasons now.

What had you heard about Dryer Master before you purchased one?
Advanced Grain Handling suggested a Dryer Master because that is what they had and really liked it. We wanted something that was smart phone capable and we are glad we got the Dryer Master.

Why did you buy a Dryer Master in the first place?
To be more productive… We couldn’t run 24 hours a day before the Dryer Master because we didn’t want to under dry or over dry.. with the Dryer Master we can run 24 hours a day which is huge to getting our crop off before the weather changes in North Dakota… Every day is crucial and we have to be able to get the crop off and dry it down!

How does the Dryer Master change the way that you dry, or alter your drying operations from
an operational perspective?
We decreased paying a guy to baby sit the dryer all day. With Dryer Master we can look at our phones when we are not by it. Semi drivers and always monitoring it when dumping their trucks. We dialed in our set point for our dryer and it comes out consistent throughout our desired moisture for storage.

Did anything surprise you about how your Dryer Master worked when you first used it?
It took awhile to get used to it and a lot of phone calls just to get everything set but now we are familiar with everything.

Have you found a financial difference in your drying performance using Dryer Master? In what
way?
Any kind of product that can give you a return on your investment is crucial in this business. This monitoring system pays for itself yearly in our eyes with the elevators being so aggressive on drying and shrink charges.

Aaron in Illinois

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20161205_102523Aaron has a smaller 1610 Grain Handler dryer that he uses to dry about 200,000 bushels of oats and corn. He has now had his DM510 for 2 seasons and uses the Dryer Master moisture sensor chute with a rotary feed which helps provide a consistent flow of product past the outlet moisture sensor.

Why did you buy a Dryer Master in the first place?

I had not heard anything about Dryer Master but my bin dealer and the Grain Handler folks recommended it.

How does the Dryer Master change the way that you dry, or help your drying operations from an
operational perspective?

It allows me to be a little freer to do otaaron-1her tasks.

How often do you typically calibrate your outlet moisture sensor?

All throughout the first day, then if it is staying close to the bench tester, just once a day.

How much difference does it make to have real time moisture information versus having to go out and take a sample?

A lot. I’m able to check the moisture of the dryer discharge no matter where I am.

aaron-2Do you use DM-Mobile for remote access.

Yes, I use it on my smartphone all the time, day and night.

Brian in Pennsylvania

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brian-pa-1Brian dries  about 250,000 bushels of corn and soybeans with his Grain Handler 1610 dryer. He has now had a Dryer Master DM510 for 3 seasons. In the photo of the DM510 panel, on the right there is a small black device. This is part of the remote wireless I/O setup option. This option simplifies installations where the DM510 panel is located at a far distance from the dryer, or where a conduit run would be difficult.

Why did you buy a Dryer Master in the first place?

It was recommended by the Dealer and Rep from Grain Handler

Did anything surprise you about how your Dryer Master worked when you first used it? 

I was surprised how it could compensate for different input moisture after it had run long enough to build the data it needed. Compensates better for large input changes than any other controller I have used.

How often dbrian-pa-2o you typically calibrate your outlet moisture sensor? And what is your calibration procedure?  (Note: The photo is of the outlet sensor installation. Brian diverts a portion of the outlet flow to a pipe where the sensor is mounted. The product flow past the sensor is kept constant by the auger that returns the product to the main stream. )

Check / Calibrate several times daily especially if we changed varieties of corn. Also check before overnight. I recalibrate if its more than a couple tenths off. I push the calibrate button mounted near sensor and take a sample over about 20 to 30 seconds. Gives me enough grain to run two tests on my moisture tester. If both tests are close to the same, I average and recalibrate. If the tests are not close, I start over.