control technology

Trevor in North Dakota

Posted on

img_0926a

Trevor dries less than 250,000 bushels annually of corn and wheat with his Grain Handler dryer. He has had his  Dryer Master DM510 for three seasons now.

What had you heard about Dryer Master before you purchased one?
Advanced Grain Handling suggested a Dryer Master because that is what they had and really liked it. We wanted something that was smart phone capable and we are glad we got the Dryer Master.

Why did you buy a Dryer Master in the first place?
To be more productive… We couldn’t run 24 hours a day before the Dryer Master because we didn’t want to under dry or over dry.. with the Dryer Master we can run 24 hours a day which is huge to getting our crop off before the weather changes in North Dakota… Every day is crucial and we have to be able to get the crop off and dry it down!

How does the Dryer Master change the way that you dry, or alter your drying operations from
an operational perspective?
We decreased paying a guy to baby sit the dryer all day. With Dryer Master we can look at our phones when we are not by it. Semi drivers and always monitoring it when dumping their trucks. We dialed in our set point for our dryer and it comes out consistent throughout our desired moisture for storage.

Did anything surprise you about how your Dryer Master worked when you first used it?
It took awhile to get used to it and a lot of phone calls just to get everything set but now we are familiar with everything.

Have you found a financial difference in your drying performance using Dryer Master? In what
way?
Any kind of product that can give you a return on your investment is crucial in this business. This monitoring system pays for itself yearly in our eyes with the elevators being so aggressive on drying and shrink charges.

Aaron in Illinois

Posted on Updated on

20161205_102523Aaron has a smaller 1610 Grain Handler dryer that he uses to dry about 200,000 bushels of oats and corn. He has now had his DM510 for 2 seasons and uses the Dryer Master moisture sensor chute with a rotary feed which helps provide a consistent flow of product past the outlet moisture sensor.

Why did you buy a Dryer Master in the first place?

I had not heard anything about Dryer Master but my bin dealer and the Grain Handler folks recommended it.

How does the Dryer Master change the way that you dry, or help your drying operations from an
operational perspective?

It allows me to be a little freer to do otaaron-1her tasks.

How often do you typically calibrate your outlet moisture sensor?

All throughout the first day, then if it is staying close to the bench tester, just once a day.

How much difference does it make to have real time moisture information versus having to go out and take a sample?

A lot. I’m able to check the moisture of the dryer discharge no matter where I am.

aaron-2Do you use DM-Mobile for remote access.

Yes, I use it on my smartphone all the time, day and night.

Brian in Pennsylvania

Posted on Updated on

brian-pa-1Brian dries  about 250,000 bushels of corn and soybeans with his Grain Handler 1610 dryer. He has now had a Dryer Master DM510 for 3 seasons. In the photo of the DM510 panel, on the right there is a small black device. This is part of the remote wireless I/O setup option. This option simplifies installations where the DM510 panel is located at a far distance from the dryer, or where a conduit run would be difficult.

Why did you buy a Dryer Master in the first place?

It was recommended by the Dealer and Rep from Grain Handler

Did anything surprise you about how your Dryer Master worked when you first used it? 

I was surprised how it could compensate for different input moisture after it had run long enough to build the data it needed. Compensates better for large input changes than any other controller I have used.

How often dbrian-pa-2o you typically calibrate your outlet moisture sensor? And what is your calibration procedure?  (Note: The photo is of the outlet sensor installation. Brian diverts a portion of the outlet flow to a pipe where the sensor is mounted. The product flow past the sensor is kept constant by the auger that returns the product to the main stream. )

Check / Calibrate several times daily especially if we changed varieties of corn. Also check before overnight. I recalibrate if its more than a couple tenths off. I push the calibrate button mounted near sensor and take a sample over about 20 to 30 seconds. Gives me enough grain to run two tests on my moisture tester. If both tests are close to the same, I average and recalibrate. If the tests are not close, I start over.

Dryer Master Experiences: Jon in Ontario

Posted on Updated on

Jon is relatively new to Dryer Master but he is great example of how moisture control is no longer just for big elevators, and how more and more it is making its way into smaller operations.

Jon has a DM510 system and has had it for 2 seasons now. He added it as a retrofit onto an MC dryer and dries about 300,000 bushels a year of corn and soybeans.

Why did youimage7 buy a Dryer Master in the first place?

We had been having issues with the original controller, the dryer had to be babysat 24/7. With just myself looking after the elevator during harvest it became very necessary to find a controller that I could trust so that I could get some sleep and be functional the next day.

How does the Dryer Master change the way that you dry, or help your drying operations from an operational perspective?

It has given me a lot more confidence in my drying system which allows me focus on other parts of the system which need my attention during the course of the day. Once its up and running I check the calibration once in the morning and once more before I head to the house for the night. With the Dryer Master running I just don’t stress about my dryer anymore.

Did anything surprise you about how your Dryer Master worked when you first used it?image11

I thought it would be more complicated to run than it is. I was completely comfortable running the system within just a couple of hours. The over the phone support is great, everybody at Dryer Master seems to know the system like the back of their hand.

What drying tips (if any) would you like to pass on to other dryer owners about how to get the most out of their dryer and/or their Dryer Master?

Give the system time to react if you make changes to the settings. 1-1.5 hours depending on how fast the dryer is running. Too many changes in a short period of time will have you frustrated and chasing your tail. Once the Dryer Master is up and running it takes very little interaction to keep it going. Let it work and find something else to fuss over.

Have you found a financial difference in your drying performance using Dryer Master? In what way?

The biggest financial gain for us would be the accuracy that it can discharge grain at the correct moisture. We have noticed that when shipping grain out, our bins are much more even top to bottom, with no wild swings in moisture. Over and under drying used to cost us every year, now its pretty much a non issue.image4

Do you use DM Mobile? If so how do you use it (phone/PC/home/at night?)

Yes, definitely. This is a huge benefit to my operation. I use it throughout the day from my Iphone, and also at night from my Ipad or Iphone. I can wake up a couple times through the night, see whats happening and get back to sleep. It has made the harvest season mush easier to get through. My days run much smoother because I’m not completely exhausted from being up all night with the dryer.

Dryer Master Experiences: Myron in Illinois

Posted on Updated on

Myron has worked with Dryer Masters systems for over 10 years. He currently uses two DM510s on two Zimmerman 4500 tower dryers, typically drying around 4 million bushels of corn a year. In the first photo you have the DM510’s sitting side by side, along with the printers that Myron makes good use of. The bottom picture shows a slightly unusual sensor placement (the conduit runs to the back of the moisture sensor).

100_0643 100_0646

How does the Dryer Master change the way that you dry, or help your drying operations from an operational perspective? 

We can generate a printout tape to evaluate the functions over night or during the day.  To monitor moisture ranges.

Did anything surprise you about how your Dryer Master worked when you first used it?

The ease of operation.

What drying tips (if any) would you like to pass on to other dryer owners about how to get the most out of their dryer and/or their Dryer Master?

During start up – give it plenty of time to learn and if possible they work the best if you don’t shut down, and run 24 – 7.

Have you f100_0642ound a financial difference in your drying performance using Dryer Master?

Yes, more consistent for moisture blending.

Dryer Master and the Perfect Cup of Coffee

Posted on Updated on

In an estimated 70 countries around the globe, coffee beans are grown and harvested on an industrial scale. If you walk around any city, you can see why coffee cultivation is such massive part of the global market. Human beings – from India to Argentina to your local café in Seattle – can’t seem to live without their cup of Joe in the morning.

Of course, the journey “from tree to Starbucks” isn’t as simple as it might seem. There are many different types of coffee beans and each of these demands its own specific roasting process to become useable and ultimately drinkable. There is a fine (and extremely expensive) line between a perfect roast and burning coffee beans beyond use. A proper roast will cause beans to glow red-hot and gently crack open, releasing their much beloved essence and flavor.

Each company has its own secret and highly-guarded roasting process. The big players in the coffee business have roasters that run 24/7/365 – all in the never-ending effort to meet the world’s insatiable demand for caffeine. In order to create this much product and maintain high levels of quality, coffee beans not only have to be perfectly roasted to the split second, but also must be maintained at an exact level of moisture.

This is where the experts at Dryer Master come into play.  Our moisture sensors and control technology can be fine-tuned to stop the roasting process on a continuous roaster at the perfect moment, all this by maintaining the ideal after quench moisture necessary to create the ideal coffee flavor.  We take the guesswork out of the process, so when you order or homebrew your favorite coffee, you know you will be getting the same, quality experience every time.