Keeping your Pet Foods Fresh

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Dryer Master Pet Food Image

If you spend more than 10 minutes on Facebook, you will notice that people really love their pets.  It is not a shock because in the U.S. alone there are 86 million pet cats and 78 million pet dogs. Along with birds, fish, and horses (and anything that will stick around if you feed it) the pet products industry is worth $52.87 billion. Of that, around $20 billion is spent on just food.

Like any grain-based product, moisture monitoring is incredibility important to the makers of pet foods. A good example is cat food, which comes in both high-moisture and low-moisture varieties. Both demand exacting moisture levels in order to stay viable. High moisture cat food must be stored at 17-18%, while low-moisture must remain at 8%.

Some of the biggest names in pet food production around the world rely on Dryer Master’s complete line of moisture measurement and moisture control technology. As this industry booms and people become more aware of the quality of their pet foods, it is even more critical to avoid poor storage techniques. Recently there has been a spike in the levels deadly aflatoxins in pet foods. As we have discussed before, aflatoxins are a fungus that occurs when grains are poorly stored, while they can’t been completely eliminated, proper moisture level monitoring can help limit their spread.

At Dryer Master, we know how important the health of your pet is to you and your family. Therefore, we use the same innovative technology in the pet food world that we do for the grains humans rely on for survival.  In the end, our pets are part of our families, so they deserve the same level of protection and care as we do.

Spring Still Waiting for Winter to Leave

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Dryer Master Winter to Spring Image

According to the calendar, spring is here again but in many parts of North America, winter refuses to let go. Across the U.S., from Kansas to Texas to New York, this past month has seen temperatures stay in the 20s and 30s making it the coldest March since the late 19th century. As if the record low temperatures were not bad enough for crops, last summer’s drought refuses to abate. More than 80% of Nebraska is experiencing exceptional drought conditions and NOAA is saying that it is unlikely to ease before the middle of this year. These conditions have led to a number of different problems. Because no one knows for sure if there is or will be enough moisture, farmers are buying buy less fertilizer and equipment. Farmers are also planting cheaper seed because there is no guarantee that their crops will even grow. As you might expect the entire industry is having a hard time in Nebraska and other drought stricken areas.

On the flipside, another Midwestern state, Minnesota, is benefiting from the late winter. Unlike Nebraska, Minnesota (as well as Iowa and Kansas) has received a decent amount of snow this winter and early spring. One would think snow would damage crops, but in actuality, a good snow cover often guarantees that crops will have enough moisture to really bloom. Of course, too much late season rain or snow will lead to flooding. In the end, even the areas that survived the drought have something to worry about as spring turns into summer.

All of this uncertainty has the entire agricultural industry on edge. Most experts believe that despite the chaos, 2013 should overall be a good year for grain in North America. Of course, when it comes to weather, there are no guarantees, so everyone in the industry will be watching the maps and forecasts closer than ever.

Drying Rice Around the World

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Rice, it is the staple food for a vast majority of the world’s population.  According to the Asian Development Bank, global consumption of rice hit 441 million metric tons (mmt) in 2010 and should reach 450 mmt by 2020. ASEAN (Association of Southeast Asian Nations) countries consume and produce 90% of this rice, but North America also plays a vital role in the industry. No matter where you grow rice, it is critical that you maintain proper moisture levels during the all-important drying process. It would be great if drying rice were a one-size fits all proposition, but this is not the case. Due to differences in climate and access to technology, drying rice is quite different in North America compared to most of Asia.

North America:

In North America, the process of drying rice is a gradual one. If you attempt to take excess moisture out of rice too quickly, you will fracture the rice kernel inside the hull. Therefore, you need to remove 2-3% of moisture at a time and pass it through your dryer multiple times. These passes need to be limited as well, because running rice through a dryer too many times leads to damage.  This process is helped along by North America’s dryer climate that produces rice that comes in at lower moisture levels than those in Asia.

Asia:

Because the most Asian rice growers work in warmer, wetter climates, their rice usually comes in at 20-25% moisture (the ideal is 14%). This means that they need to take more moisture out each pass in order to arrive at the idea level. This makes the process more difficult, thus the risk of damage is more likely. If you have the proper equipment, you can get a paddy-to-rice conversion rate of 72%. However, smaller less high-tech equipment often struggles to achieve 60%.

It is for this very reason Dryer Master has been making great efforts to get our state-of-the-art rice drying systems into more ASEAN countries.  With rice accounting for 29.3% of Asia’s caloric intake, it is critical that the paddy-to-rice rate stay as high as possible. This is not only an issue of feeding people and selling rice, it is a serious geopolitical issue. It is the perfect example of how modern technology’s ability to improve efficiency not only holds off famine but also keeps entire countries more politically and socially stable.

To learn more about how Dryer Master is improving rice conversion rates across the world, visit our website or contact us today.

Dryer Master and the Perfect Cup of Coffee

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In an estimated 70 countries around the globe, coffee beans are grown and harvested on an industrial scale. If you walk around any city, you can see why coffee cultivation is such massive part of the global market. Human beings – from India to Argentina to your local café in Seattle – can’t seem to live without their cup of Joe in the morning.

Of course, the journey “from tree to Starbucks” isn’t as simple as it might seem. There are many different types of coffee beans and each of these demands its own specific roasting process to become useable and ultimately drinkable. There is a fine (and extremely expensive) line between a perfect roast and burning coffee beans beyond use. A proper roast will cause beans to glow red-hot and gently crack open, releasing their much beloved essence and flavor.

Each company has its own secret and highly-guarded roasting process. The big players in the coffee business have roasters that run 24/7/365 – all in the never-ending effort to meet the world’s insatiable demand for caffeine. In order to create this much product and maintain high levels of quality, coffee beans not only have to be perfectly roasted to the split second, but also must be maintained at an exact level of moisture.

This is where the experts at Dryer Master come into play.  Our moisture sensors and control technology can be fine-tuned to stop the roasting process on a continuous roaster at the perfect moment, all this by maintaining the ideal after quench moisture necessary to create the ideal coffee flavor.  We take the guesswork out of the process, so when you order or homebrew your favorite coffee, you know you will be getting the same, quality experience every time.

Recognizing the Threat of Global Water Stress

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Since humans first walked the Earth, finding potable water has been the key to survival. Enough water you live, not enough you perish; period, end of sentence.

Even in these modern times, even with new and breath taking technological advances occurring almost hourly, we still are still fighting (sometimes literally) for water. Major research organizations forecast that by 2030, global water requirement may outstrip sustainable use by 40%, almost 50% of the world’s population will be living under severe water stress, and 1 in 5 developing countries will face water shortages. Countries like Australia are facing a future where a complete depletion of aquifers will make a large portion of their country unlivable.

These numbers are staggering and it is more than just finding enough to drink. As the population explodes and moves into major metropolises, the demand for food and water will become overwhelming. Moreover, it is not just about feeding larger populations; it is also a case of the urbanized developing more complex food needs. Just moving from a grain based to a meat-based diet is incredibly water intensive. In fact, this shift requires 10X as much water per kilogram to produce.
Governments and farmers must come together to create a comprehensive grain growth plan that accounts for among other things, geography, weather, water constraints, and regional economic factors.

One was to help, is through proper control of irrigation. This is so important because a great deal of irrigation water is wasted to evaporation.  For example, if you run an industrial irrigator during a sunny day, you automatically lose about 1/2 of the water to direct evaporation.  This eventually leads to mineralization of the soil making the area unusable.   Not running irrigators at inopportune times and doing something as simple as installing proper soil-moisture sensors could raise agricultural water efficiency by 10-15% by reducing waste in irrigation systems.

The entire idea of global water stress may seem overwhelming and it is clear that there are no quick fixes, but at Dryer Master, we believe that if we start making the effort now, future generations will be able to survive and thrive.

Grains of Different Moistures: Our Sweet Spot!

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This summer’s unpredictable American weather has been front-page news across the globe. 55% of American counties have been declared “disaster areas” on account of the dry spell. The Mississippi River is at its lowest point since the late 1980s. Grain and corn prices are as high as they have been in quite a long time. So now, more than ever, it is critical for farmers to store these costly commodities properly.  When it comes to managing grains of different moistures using only one system, Dryer Master is an industry leader. It’s where we absolutely lead the pack.

Though this summer saw unprecedented drought and heat, there have been summers where the opposite is true. In fact a couple of years back, it was too wet and too cool throughout the Midwest, creating the other sort of problem that our technology – when used correctly – truly shines at. Due to the irregular weather of that particular year, the corn’s moisture was still at 30%. As we have mentioned before, corn needs to be at 15% to be harvestable. When you have a summer with no warmth, corn doesn’t mature properly. When it does mature in August, it needs to dry in the field so it needs heat. It was so bad that a number of facilities would only receive corn and grain shipments on alternate days or a few days a week in order to catch up. At the time, we jumped in and provided many multinational companies with a number of our drying products, including our innovative DM510 Dryer Master.

This summer – in comparison – has mostly been hot and dry, so it is just as important for our friends in the fields to keep a close eye on the moisture of their grain and corn. And just like we were there for the cool and wet summers, you can bet that Dryer Master’s innovative products are out in force this harvest season, keeping North America’s grain and corn supply under close scrutiny.

Aflatoxin Strikes Again This Summer

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This summer’s relentless drought did quite a number on the grain growers of North America. As if that wasn’t bad enough, now it seems as though the entire grain industry, including makers of milk products and crop insurers, are on the lookout for the carcinogen, Aflatoxin.

Aflatoxin is a fungus that forms in grain both before harvest and during storage. Though rarely deadly, it can cause liver damage in humans and animals that ingest it in sufficient quantities.  The FDA has very strict action levels for the level of Aflatoxin present in food or feed – 20 parts per billion for humans and 300 ppb for animal feed. A breaching of those levels will cause the crop to be discounted, destroyed, or slowly blended with clean grain.

So far this year, trace amounts of Aflatoxin have popped up in a small sampling of the harvest. The fungus creeps up in crops under extreme stresses like severe heat and humidity, which usually isolates it to the Southern US. However, because of this summer’s record drought, it is also showing up in the Midwest. While the extent of the outbreak is yet to be established, it is something to be watched closely.

One thing we do know is that proper monitoring is the key to keeping infected grain out of the food supply. For years, Dryer master has been supplying equipment to optimize the performance of your grain dryer.  Our goal is to bring as much product as close to the desired target moisture as possible.

How Happy Are You?

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As the premier maker and provider of online moisture sensors and moisture controllers for just about any dryer, we work with some of the biggest names in the grain elevator world. Most of the time, our customers have nothing but positive things to say about our products and customer service, but that is never the whole picture. Don’t get us wrong, it’s always nice to hear from satisfied customers.  That being said, it’s the people we haven’t heard from that interest us the most. Even if you don’t use Dryer Master products in your grain elevator, we are always curious about one issue in particular: are you happy with your dryer and/or moisture system? What about your particular systems could be better? How can we make your life easier, more efficient, and productive?

You see, there is no way for us to stay on the cutting edge of innovation unless we know what our current and future customers want, need, and expect. Our DM510 Dryer Master is a perfect example of how we’ve integrated customer feedback into our design process. The DM510’s ability to communicate with Windows-based PCs came about because Dryer Master was in tune with our customers’ 21st century needs. Nothing beats actually hearing directly from those who use products like ours day in and day out.

Therefore, if you rely on dryers and moisture sensors to make a living, we want to hear from you.  Drop us a line at happy@dryermaster.com and tell us everything you like and don’t like about your current system. Don’t worry, we’re not going to try to sell you anything, we just want to check the pulse of our industry!

The Future of Farming

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Depending on whom you ask, modern farming began in present-day Turkey and the Middle East about 10,000 years ago. For about 9,850 of those years, farming was a backbreaking, never-ending cycle of plant, tend, harvest, and repeat.  Things got a little easier (a relative term) starting in the mid 19th century with the help of the mechanization that grew out of the Industrial Revolution. Even with the advent of modern machinery, farming was still a sun-up to sundown endeavor. Despite the past ten centuries of relative stasis, it seems as if farming is going through one of its biggest changes. As younger people are taking over family farms, they want to marry the old with the startlingly new. They want to turn farming into a technology-based 9-5 occupation. This might not seem like a big deal to most people who rely 24-7 on their smart phones, computers, and tablets. However, the idea of monitoring crops, soil PHs, and silos remotely completely changes the art of farming. The time-savings alone change what it means to be a farmer. Tasks that might have taken 4 or 5 hours can now be accomplished in a matter of minutes.  It is exciting because it means that many young people, who might otherwise be scared away by the overwhelming demands of farming, will now see it as a viable future.

At Dryer Master, we already feature on-line moisture sensors that allow for remote usage. However, that is just the beginning. Currently we are working hard to make all of our dryers and sensors controllable via the internet. In order to keep up with demands of an exploding world population, farmers need to become one with modern technology. It is an exciting time, and we can’t wait to share with you as our on-line footprint grows bigger and stronger.

Northeast China Plain and Dryer Master

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Most of our readers have heard about or maybe even live in North America’s “Breadbasket” region. This fertile area covers a wide swath of both the United States and Canada. From North Texas and Oklahoma, through Iowa and Kansas, running all the way up to Northern Ontario and Southern Saskatchewan, the “breadbasket” has some of the world’s most amazing farmland.  The U.S. alone is projected to have a total grain output of 323 million metric tons for 2011-12."Breadbasket" However, a lot of people in the west aren’t aware of the ever-increasing impact of another grain-growing superstar, the Northeast China Plain. This massive plain covers an area of about 135,000 square miles (that’s about the size of Montana) and has an elevation of lower than 1000 feet above sea level.  This extremely fertile land will contribute heavily to China’s projected 2011-12 grain production of almost 198 metric tons.  Of course, when you have to feed almost 20% of the world’s population (1.3 billion people) it helps to have your own breadbasket.

No matter where grain is produced, Dryer Master is there to make sure it can be stored and monitored correctly.  While we have an impressive presence in our own region, we also play a giant role in China. We have a significant sales force in China, based in cities like Harbin, the heart and key political and economic hub of the Northeast China Plain.  Harbin has some of the most nutrient rich soil in all of China, if not the world, so Dryer Master is there to make sure that nothing grown goes to waste and is monitored with a wide variety of our amazing products, including our industry leading DM510 control system.

If you want to learn more about our services and our involvement in the dynamic Northeast China Plain region you can always call us or send us an inquiry via email.